ACT
Clutch Technical Bulletins
TB
#1: Racing with ACT Pressure Plates
Advanced Clutch Technology clutches are made to replace the stock units
in order to increase the torque capacity of the clutch. For many applications
they can also be safely used for racing. Your safest route is to follow
the recommended RPM limits set by the automobile manufacturer, do not
allow the clutch to overheat, and conform to all rules set by the sanctioning
organization. For high RPM applications you may want to consider using
a belhousing scatter shield to eliminate chances of personal injury. Many
of our clutches have ductile iron facings which can handle high RPM, however
ACT accepts no liability for clutches used for racing. If you have any
questions about an application please call.
TB
#2: Release Point Adjustment - Hydraulic System
On some applications when a heavy duty ACT pressure plate is installed
the engage/release point may become closer to the floor. This change may
be due to flex caused from the added forces placed on the pressure plate
and linkage from the increased pressure. Another cause of this change
in release/engagement point may be caused by a disc with excessive marcel.
The marcel is the wavy metal between the linings which allow the disc
to gradually engage. If the marcel is too wavy it takes extra travel to
release and engage. In most cases a small adjustment of the master cylinder
pushrod reducing pedal free-play will cure the problem. This adjustment
is made by screwing the pushrod farther into the master cylinder to allow
it to actuate the cylinder sooner. You may also desire to increase pedal
travel by adjusting the pedal stop (when equipped). You should never preload
the master cylinder. Good repair manuals include instructions and adjustment
specifications which are a great starting point. Adjustments are not usually
needed if you are using sintered metallic linings because the lack of
a marcel allows for quicker release/engagement.
TB#3:
Flywheel Resurfacing, Balancing and Special Mods.
A smooth and flat flywheel surface is critical to proper clutch operation
and longevity. It is extremely important to maintain the proper step in
the flywheel when applicable. A good rebuilder will also be able to rebalance
the flywheel to insure that the engine will stay smooth and can reach
higher RPM without damage to the engine. For racing applications the flywheel
may be altered for better performance. For example, a race car with a
slow wearing sintered metallic clutch disc may change the flywheel step
to put the pressure plate closer to peak pressure because they are not
worried about shortening the longevity of the clutch. Some people choose
to have the flywheel lightened for quicker throttle response. These jobs
should be left to an expert performance clutch rebuilder who can properly
analyze the characteristics of the flywheel, pressure plate and disc used.
Flywheel resurfacing, balancing and special modifications are available
at ACT.
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